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Building Tags from PCBs

1. Prepare PCB

Tools and Supplies

Item Image Kind Comment
Fine flat needle file tool
Optivisor (glass lenses) Optivisor (glass lenses) tool optional in step 1
P-touch label maker (TZe) tool
Programming and test software tool
Programming base with correct adapter tool
Scissors (small, sharp) Scissors (small, sharp) tool
Tweezers, ceramic tip Tweezers, ceramic tip tool
Tweezers, fine point (ESD-14 style, set) tool
Binary image supply
Flat wooden coffee stirrers Flat wooden coffee stirrers supply
TZe tape, black with white letters supply

Steps

2. Coat PCB

Tools and Supplies

Item Image Kind Comment
Diagonal cutters (small) Diagonal cutters (small) tool
Drying rack tool
Food dehydrator with silicone mats tool
Needle-nose pliers (small) Needle-nose pliers (small) tool
Optivisor (glass lenses) Optivisor (glass lenses) tool optional in step 1
Scissors (small, sharp) Scissors (small, sharp) tool
Tweezers, fine point (ESD-14 style, set) tool
X-Acto knife (#1) X-Acto knife (#1) tool
Floral stem wire, 22 or 24 gauge Floral stem wire, 22 or 24 gauge supply disposable hangers for the tags while the coating dries
Green masking tape, 3 mm (1/8”) Green masking tape, 3 mm (1/8") supply
Green masking tape, 6 mm (1/4”) Green masking tape, 6 mm (1/4") supply
Isopropyl alcohol, 99.9% supply
Nitrile gloves supply
Rubber end caps supply for protecting the pressure sensor
Urethane coating Urethane coating supply

3. Prepare Batteries

Tools and Supplies

Item Image Kind Comment
Place to hang batteries tool
Scissors (small, sharp) Scissors (small, sharp) tool
Tweezers, ceramic tip Tweezers, ceramic tip tool
X-Acto knife (#1) X-Acto knife (#1) tool
Acetone, 99.9% (nail polish remover) supply
Disposable medicine cups supply
Green masking tape, 3 mm (1/8”) Green masking tape, 3 mm (1/8") supply
Liquid tape supply

4. Final Assembly

Tools and Supplies

Item Image Kind Comment
Food dehydrator with silicone mats tool
Microscope (boom, zoom) Microscope (boom, zoom) tool
Optivisor (glass lenses) Optivisor (glass lenses) tool optional in step 1
Scissors (small, sharp) Scissors (small, sharp) tool
Soldering station with fine tip Soldering station with fine tip tool
Coating, 25 ml supply
Disposable medicine cups supply
Disposable touch-up paint brushes supply
Flat wooden coffee stirrers Flat wooden coffee stirrers supply
Flux cleaner Flux cleaner supply
Flux pen Flux pen supply
Green masking tape, 3 mm (1/8”) Green masking tape, 3 mm (1/8") supply
Mixing tips, 25 ml supply
Nitrile gloves supply
Solder, 0.3 mm Solder, 0.3 mm supply
Solder wick supply

5. Test and Record Parameters

Tools and Supplies

Item Image Kind Comment
Programming and test software tool
Programming base with correct adapter tool
Spreadsheet tool

All Tools and Supplies

Item Image Kind Steps Spec Supplier Part number URL
Diagonal cutters (small) Diagonal cutters (small) tool 2 TBD TBD
Drying rack tool 2 TBD TBD
Fine flat needle file tool 1 TBD TBD
Food dehydrator with silicone mats tool 2, 4 TBD TBD
Microscope (boom, zoom) Microscope (boom, zoom) tool 4 TBD TBD
Needle-nose pliers (small) Needle-nose pliers (small) tool 2 TBD TBD
Optivisor (glass lenses) Optivisor (glass lenses) tool 1, 2, 4 Donegan TBD
P-touch label maker (TZe) tool 1 Brother TBD
Place to hang batteries tool 3 TBD TBD
Programming and test software tool 1, 5 Tag Designs TBD
Programming base with correct adapter tool 1, 5 Tag Designs — link
Scissors (small, sharp) Scissors (small, sharp) tool 1, 2, 3, 4 e.g. Fiskars 4” Straight Detail Fabric Scissors TBD TBD
Soldering station with fine tip Soldering station with fine tip tool 4 Hakko FX-951 with T15-IL tip
Spreadsheet tool 5 — —
Tweezers, ceramic tip Tweezers, ceramic tip tool 1, 3 Amazon TBD
Tweezers, fine point (ESD-14 style, set) tool 1, 2 fine point, but buy a set TBD ESD-14
X-Acto knife (#1) X-Acto knife (#1) tool 2, 3 X-Acto TBD
Acetone, 99.9% (nail polish remover) supply 3 TBD TBD
Binary image supply 1 Tag Designs TBD
Coating, 25 ml supply 4 MG Chemicals 832FXT
Disposable medicine cups supply 3, 4 TBD TBD
Disposable touch-up paint brushes supply 4 TBD TBD
Flat wooden coffee stirrers Flat wooden coffee stirrers supply 1, 4 TBD TBD
Floral stem wire, 22 or 24 gauge Floral stem wire, 22 or 24 gauge supply 2 precut pieces TBD TBD
Flux cleaner Flux cleaner supply 4 TBD TBD
Flux pen Flux pen supply 4 TBD TBD
Green masking tape, 3 mm (1/8”) Green masking tape, 3 mm (1/8") supply 2, 3, 4 Scotch Performance Masking Tape 233+, 3 mm x 55 m 3M 26343
Green masking tape, 6 mm (1/4”) Green masking tape, 6 mm (1/4") supply 2 Scotch Performance Masking Tape 233+, 6 mm 3M TBD
Isopropyl alcohol, 99.9% supply 2 TBD TBD
Liquid tape supply 3 TBD TBD
Mixing tips, 25 ml supply 4 spares MG Chemicals TBD
Nitrile gloves supply 2, 4 TBD TBD
Rubber end caps supply 2 TBD TBD
Solder, 0.3 mm Solder, 0.3 mm supply 4 TBD TBD
Solder wick supply 4 TBD TBD
TZe tape, black with white letters supply 1 prefer narrow, but it will be cut down anyway Brother TBD
Urethane coating Urethane coating supply 2 MG Chemicals 4223F

The full list is also available as a spreadsheet: materials.csv.